概述

微型直线伺服舵机,mightyZAP在很小空间中已开发出精确的线性位置控制。

 

mightyZAP的关键特点是将电机、齿轮箱、电路和其他线性机械部件集成在一个小盒子里。我们实现了小型化但长寿命、强有力(最大力100N)。与它的大小和可靠的重复性(在100μm以内)相比较。力和速度随着齿轮传动比而变化,也就是,更强的力,但是较慢的速度。

 

豪华版系列mightyZAP直线舵机是用于工业应用,如工厂自动化、医疗设备或无人机工业。由于是采用高性能的无芯直流电机,豪华版系列产品比经济版系列产品更强大,寿命更长。

 

mightyZAP可用各种API/库控制,如Arduino、C++、C#, Java, Python, Raspberry Pi。

豪华系列

  • 使用高强度、高耐用无芯电机
  • 行程选项—27毫米、41毫米、56毫米、96毫米
  • 1力选项- 12 ~ 100 N
  • 7.4V或12V输入电压选项
  • RS-485或TTL/PWM协议选项
  • 金属合金棒
  • * 27mm行程的可以使用IR-USB01扩展到30mm

主要特点

高精度

  • 50μm~90μm位置精度
  • 通过位置传感器完全位置感应(无需校准)
  • 位置反馈
  • 32位微控制器,高分辨率(4096) 交流/直流转换器

耐久性

  • 高强度/高耐用无芯电机(适用于豪华版系列产品)
  • 过载保护(重写)
  • MTBF数据—生命周期指南(点击进入) (Click)

简易性

  • 尺寸紧凑,节省空间
  • 内置驱动电路
  • 舵机可串行连接(菊花链)
  • 机械化设计 - 具备自锁功能
  • 支持多种安装方式
  • 可用于重力方向 (Z型轴) (请查阅用户使用手册)
  • 支持多种应用程序界面/编程语言(C# / C++ / Python / Java / Raspberry Pi / Arduino)
  • 提供专用的电脑软件(参数设置与控制测试)和PC USB接口(IR-USB01)界面(选配)

多样化

  • 产品多样化-从经济版(w /铁芯电机)到豪华版的(w /空芯电机)
  • 12N - 100 N有各种拉力/速度组合 3种不同的行程 - 27mm, 41mm和56mm和96mm (选配)
  • PWM/TTL(3插)或RS-485(4插)协议 (自动识别PMW/TTL信号,RS-485通讯适用于 PLC 可编程控制器)
  • 7.4V或12 V输入电压

用途

  • 工厂自动化 (气缸的良好替代品)
  • 适用各类产品和检测夹具
  • 医疗器械设备
  • 机器人
  • 无人机/无人驾驶飞机
  • DIY、教育和兴趣爱好 (Arduino, Raspberry Pi and Lego)

产品规格参数

Input
Voltage
Commu-
nication
Force 20N / Stroke Force 20N / Stroke Force 30~40N / Stroke
27mm 27mm 41mm 56mm 96mm 27mm 41mm 56mm 96mm
12V RS-485 L12-12F-3 L12-20F-3 L12-20F-4 L12-20F-6 L12-20F-10 L12-40F-3 L12-30F-4 L12-30F-6 L12-30F-10
TTL/PWM L12-12PT-3 L12-20PT-3 L12-20PT-4 L12-20PT-6 L12-20PT-10 L12-40PT-3 L12-30PT-4 L12-30PT-6 L12-30PT-10
7.4V L7-20PT-3 L7-40PT-3
Rated Force / Max. Speed
(No Load)
12N
/120.0mm/s
20N
/80.0mm/s
17N/80.0mm/s 40N
/28.0mm/s
31N/28.0mm/s
Self Lock Force
/ Z Axis Force
N/A 7N/7N 40N/30N 31N/23N
Gear Ratio / Gear Type / Rod Type 10:1 / Engineering Plastic Gears / Metal Alloy Rod
Motor Type / Watt / Duty Cycle Coreless Motor / 26W / 50%
Input
Voltage
Commu-
nication
Force 50N~60N / Stroke Force 80N~100N / Stroke
27mm 41mm 56mm 27mm 41mm 56mm
12V RS-485 L12-64F-3 L12-50F-4 L12-50F-6 L12-100F-3 L12-80F-4 L12-80F-6
TTL/PWM L12-64PT-3 L12-50PT-4 L12-50PT-6 L12-100PT-3 L12-80PT-4 L12-80PT-6
7.4V L7-64PT-3 L7-100PT-3
Rated Force / Max. Speed(No Load) 64N / 10.5mm/s 50N / 10.5mm/s 100N / 7.7mm/s 78N / 7.7mm/s
Self Lock Force
/ Z Axis Force
64N / 48N 50N / 37.5N 100N / 75N 78N / 58.5N
Gear Ratio 30:1 50:1
Gear Type / Rod Type 4 Metal & 2 Engineering Plastic Gears / Metal Alloy Rod
Motor Type / Watt / Duty Cycle Coreless Motor / 26W / 50%
Model Name System
Feature Options
M Motor Type D: Cored L: Coreless B: Brushless (B to be released later)
V Voltage 7: 7.4V 12:12V
F Force (Rated) XXX N (Newton)
P Protocol PT: PWM & TTL F: RS-485
S Stroke 3: 27mm* 4: 41mm 6: 56mm 10: 96mm
* 27mm行程的可以使用IR-USB01扩展到30mm

常规参数

Positional
Accuracy
27mm / 41mm Stroke : 0.05mm (50μm) Micro Controller 32bit ARM Core, 4096 Resolution (A/D converter)
56mm Stroke : 0.07mm (70μm)
96mm Stroke : 0.09mm (90μm)
Mechanical
Backlash
0.03mm (30μm) Pulse
Range
900μs(Retracted)-1500 μs(Center)-2100μs (Extended)
Position
Sensor
10KΩ linear Potentiometer Parameter
Setting
Programmable via PC Software
Input
Voltage
7.4V or 12.1V (Rated) Ingress Protection IP-54 (Dust & Water Tight)
Current
Consumption
7.4V 12V Size / Weight
(Excluding
rod-end &
hinge)
27mm 57.5(L)x29.9(W)x15(H)mm /49~52g
Idle Rated Stall Idle Rated Stall 41mm 86.9(L)x36(W)x18(H)mm /
96~99g
Economical 30mA 250mA 0.48A 30mA 140mA 0.3A 56mm 111.5(L)x36(W)x18(H)mm /
124~127g
Premium 30mA 280mA 2.4A 20mA 380mA 1.5A 96mm 151.5(L)x36(W)x18(H)mm /
177g
Audible Noise Approx. 50db at 1m Operating Temp. -10℃ ~ 60℃
Communication Economical RS-485 or TTL/PWM Standard
Accessory
1 Mounting Bracket, 2 types Rod end (Detachable
linkage and Metal nut(M2.5) type), Wire Harnesses
Premium RS-485 or TTL/PWM
LED
Indication
7 Error Indications
(Overload, Checksum, Data Range, Overheat,
Stroke Limit, Input voltage, Instruction Error)
Wire Harness
(Molex to S-02 PWM wire to be packed in Economical version only)
PWM/TTL(PT version) : Molex to S-02 and Molex to Molex Type
(Molex 50-37-5033, 3pins) / 200mm length, 0.08×60(22AWG)
or RS485(F version) : Molex to Molex Type (Molex 0510650400, 4pins) / 200mm length, 0.08×60(22AWG)
* Design and Specification can be changed without prior notice for further improvement.

尺寸

27mm行程版本
41mm行程版本
56mm行程版本
96mm行程版本

标准配件

.
Hinge : Hinge is rotatable by 90degree according to the mounting condition.
Without hinge, actuator can be mounted using IR-MB02 (for 27mm stroke version) or IR-MB03(for 41/56/96mm stroke version) Metal brackets.
Also, IR-EB01 Rod end bearing is also one of mounting option. Please refer to the mounting manual for each accessory.
Socket head bolts are not included in 27mm stroke version. (they are for 41/56/96mm stroke versions.)
IR-MB03 metal bracket or IR-EB01 Rod end bearing can be another mounting option.
Rod-end tip and Socket-set screw can be used according to user’s need.
Or, user may apply their own rod-end tip(M3 standard). Make sure to put M3 nut before applying rod-end tip.
The M3 nut is a double nut concept for angle adjustment of rod-end tip mounting.
When mounting rod-end tip, make sure to fix the M3 nut and the rod-end tip by the tool(such as long nose) to set angle and to prevent the rod from turning together. (If not, it may cause damage to the product. The rod should not be turned all the time.)

电脑软件MightyZAP 管理员

  • 各类操作参数和内存参数设置
  •  -- 波特率(传输率), ID, 延时, 行程限制, 遵守距设置
  •  -- LED 警示,关闭条件设置
  •  -- 目标定位, Motor Operating Rate 设置
  • 运动测试
  • 系统重置和固件更新
  • 电压, 负载, 温度,即时定位监测
  • 需要选配“电脑USB 界面 IR-USB01

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